MODULAR MECHANICAL ROOMS

Modular Mechanical Room

Our signature offering is the Modular Mechanical Room, a complete heating or cooling solution that’s fully enclosed and can be configured to suit your most complex needs.

Whether it’s a modular chiller plant or other custom HVAC or cooling system, our engineers will work with you to provide an industrial solution that’s smart, efficient, robust and engineered to last while saving operating and maintenance costs. Our modular mechanical rooms are designed to make the installation and start-up process as easy as possible. Simply run power to our control panel and connect your inlet and outlet pipes and you’re ready to go. Every system goes through an in-shop run-off procedure to guarantee a successful start-up of each modular system in the field. As with all of our products and solutions, each system is covered by a limited two-year warranty. We also offer maintenance and service plans so you can enjoy worry-free operation beyond our warranty period.

Key Features/Benefits

  • Our modular design is easy to transport and install
  • Systems are built to be scalable to accommodate future demands and growth
  • PLC/HMI controlled with offsite monitoring and diagnostics
  • Multiple access doors and hatches for maintenance
  • You get a complete solution with a complete two-year warranty

Other Features

  • Track and trolley with chain fall for the purpose of extracting equipment for maintenance
  • Protected pipe and conduit chase under main deck
  • Robust structure with flat top so that cooling towers or other equipment could be placed there to save space
  • Engineered lift points at center top with lifting diagrams
  • PLC/HMI controlled, with remote laptop/tablet options. Wired/wireless connectivity. Offsite monitoring and diagnostics. Data logging: multiple points – relative humidity, pressure, temps, water and air temp, etc.
  • Battery backup for controls and any power actuated valves
  • Build to any spec, no matter how stringent (materials, location, weather, footprint, etc.)
  • Conditioned space with lighting, windows and interior/exterior convenience outlets
  • Insulation options
  • Anti-skid epoxy floors
  • Adheres to NFP code
  • Onsite assistance for build out if desired
  • Ongoing maintenance option

Below, are select projects that demonstrate our capabilities.

Ford – Process Cooling for New Automotive Plant

Chilled water system using three (3) pumps, 2 in operation, 1 stand-by

  • 18” welded pipe, insulated
  • Duplex basket strainer

Condenser water system consisting of three (3) pumps, 2 in operation, 1 stand-by

  • 24” welded pipe
  • Spirex Centrifugal Separator for full flow filtration
  • Chemical treatment
  • Corrosion coupon rack
  • Four (4) cell cooling tower system
  • Four (4) centrifugal water cooled chillers totaling 5200 tons
  • Seven (7) modular mechanical rooms to enclose prepackaged systems
  • Motor control center complete with all controls and instrumentation

ArcelorMittal – Cooling the Induction Melters for Scrap Metal Processing

Dual Loop

  • Modular mechanical room houses open loop pump station and supports the open loop cooling tower
  • Open loop duplex pump station
  • 6” welded pipe
  • Spirex Centrifugal Separator for full flow filtration
  • 1500 gallon remote tank
  • Chemical feed system

Closed Loop Duplex Pump Station

  • Stainless steel construction
  • 6” welded stainless steel pipe
  • Plate and frame heat exchanger
  • 1000 gallon tank
  • NEMA 12 control panel

NTA – Cooling of Air Compressors, Billet Heaters, Forge Press, Trim Press and Heat Treat

Open Loop Duplex Pump station

  • 6” welded pipe
  • Spirex Centrifugal Separator for full flow filtration
  • 1500 gallon remote tank
  • Chemical feed system
  • NEMA 12 Control Panel with PLC/HMI

Ellwood National Crankshaft – Cooling Induction Equipment Used in the Manufacturing of Crankshafts

Open Loop Duplex Pump Station

  • 6” welded pipe
  • Spirex Centrifugal Separator for full flow filtration
  • 1500 gallon remote tank
  • Chemical feed system
  • NEMA 12 control panel with PLC/HMI

Contact us to discuss your project needs and any custom features you’d like.